Universal CLP-100NI-NPRT Manual de Serviço

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Página 1 - Siemens Controller

VersaBlue® Adhesive MeltersType VB CwithSiemens ControllerManual P/N 7135049A− English −Issued 02/07NORDSON ENGINEERING GMBH D LÜNEBURG D GERMANY

Página 2

Table of ContentsVIIIP/N 7135049AE 2007 Nordson CorporationVBC_Siemens

Página 3

Operation4-44P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Motor (contd.) Parameters (Screen 3: Threshold Switch)NOTE: To be able to work on the

Página 4

Operation4-45P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Parameters (Screen 4: Pressure Alarms, SwitchingBetween Speed / Pressure Control, Press

Página 5

Operation4-46P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Motor (contd.)Pressure Sensor ATwo pressure sensors (A and B) can be assigned per pump

Página 6

10bar bar1 C102 C103 C104 C105 C106 C107 C108 COverpressure faultOverpressure warningUnderpressure warningbarbarbarP SENSOR C1Operation4-47P/N 7135049

Página 7

Operation4-48P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Motor (contd.)Switching Between Speed Control − Pressure ControlSpeed-controlledFig. 4

Página 8

Operation4-49P/N 7135049AE 2007 Nordson CorporationVBC_SiemensPressure Control − Manual ModeIn manual mode the operator has control over the motors. T

Página 9

Operation4-50P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Motor (contd.) Parameters (Screen 5: Pressure Build-up Feature)NOTE: To be able to wo

Página 10 - Table of Contents

Operation4-51P/N 7135049AE 2007 Nordson CorporationVBC_SiemensVariation 1: Line stop signalEnable pressure build-up feature and select condition for w

Página 11 - Nordson International

Operation4-52P/N 7135049AE 2007 Nordson CorporationVBC_SiemensMotor Circuit Switch (Motor Maintenance Switch)All motor controllers and motors are deen

Página 12 - North America

Operation4-53P/N 7135049AE 2007 Nordson CorporationVBC_SiemensSettings RecordProduction information:Material: ManufacturerProcessing temperatureViscos

Página 13 - Section 1

O-1IntroductionE 2005 Nordson CorporationAll rights reservedNI_EN_L−1105Nordson Internationalhttp://www.nordson.com/DirectoryCountry Phone FaxEuropeAu

Página 14 - Safety Information

Operation4-54P/N 7135049AE 2007 Nordson CorporationVBC_SiemensSettings Record - Spare CopyProduction information:Material: ManufacturerProcessing temp

Página 15 - User Qualifications

Maintenance5-1P/N 7135049AE 2007 Nordson CorporationVBC_SiemensSection 5MaintenanceWARNING: Allow only qualified personnel to perform the following t

Página 16 - Intended Use of the Equipment

Maintenance5-2P/N 7135049AE 2007 Nordson CorporationVBC_SiemensProcessing MaterialsDesignation Order number UseHigh temperature grease To be applied t

Página 17 - Operating Practices

Maintenance5-3P/N 7135049AE 2007 Nordson CorporationVBC_SiemensMelter part Activity Interval Refer toAir hoses Inspect for damage Every time the melte

Página 18 - A1EN−01−[XX−SAFE]−10

Maintenance5-4P/N 7135049AE 2007 Nordson CorporationVBC_SiemensMelter part Activity Interval Refer toFilling valve (option) Check control moduledetect

Página 19 - Equipment Safety Information

Maintenance5-5P/N 7135049AE 2007 Nordson CorporationVBC_SiemensVisual Inspection for External DamageWARNING: When damaged parts pose a risk to the op

Página 20 - Disabling the Guns

XMaintenance5-6P/N 7135049AE 2007 Nordson CorporationVBC_SiemensChanging Type of MaterialThe old material must be removed from the tank (Refer to Tank

Página 21

Maintenance5-7P/N 7135049AE 2007 Nordson CorporationVBC_SiemensTankDraining MaterialAllow the melter pump(s) to run until the material has drained fro

Página 22

Maintenance5-8P/N 7135049AE 2007 Nordson CorporationVBC_SiemensFan and Air FilterThe air filters (1, 2) must be cleaned (knocked out) or replaced, dep

Página 23

VarisealMaintenance5-9P/N 7135049AE 2007 Nordson CorporationVBC_SiemensGear PumpChecking for LeakageGear Pumps with VarisealThe VarisealR is a single-

Página 24 - First Aid

O-2IntroductionE 2005 Nordson CorporationAll rights reservedNI_EN_L-1105Outside Europe / Hors d’Europe / Fuera de EuropaS For your nearest Nordson off

Página 25 - Introduction

Maintenance5-10P/N 7135049AE 2007 Nordson CorporationVBC_SiemensChecking for Leakage (contd.)Gear Pumps with Gland BoltThe gear pump is equipped with

Página 26 - Residual Risks

Maintenance5-11P/N 7135049AE 2007 Nordson CorporationVBC_SiemensMotor / Gear BoxWARNING: Before beginning work near the motor, switch off the melter

Página 27 - Definition of Terms

X+−Maintenance5-12P/N 7135049AE 2007 Nordson CorporationVBC_SiemensMotor / Gear Box (contd.)Lubricant SelectionLubricant manufacturer Lubricant (mine

Página 28 - Melter Description

Maintenance5-13P/N 7135049AE 2007 Nordson CorporationVBC_SiemensInstalling Service KitEach kit contains two O-rings and high-temperature grease.Fig. 5

Página 29 - Melter Description (contd.)

Maintenance5-14P/N 7135049AE 2007 Nordson CorporationVBC_SiemensFilter CartridgeReplacing Filter CartridgeWARNING: Hot! Risk of burns. Wear appropria

Página 30

Maintenance5-15P/N 7135049AE 2007 Nordson CorporationVBC_SiemensCleaning Filter Cartridge1. Disassemble the filter cartridge.2. Use a cleaning agent t

Página 31 - Material Flow

12Maintenance5-16P/N 7135049AE 2007 Nordson CorporationVBC_SiemensInstalling Filter CartridgeNOTE: Install the filter cartridge only when the melter

Página 32

1Maintenance5-17P/N 7135049AE 2007 Nordson CorporationVBC_SiemensSafety Valve PlateInstalling Service KitEach kit contains two O-rings, sealing paste

Página 33 - Electrical Cabinet

1Maintenance5-18P/N 7135049AE 2007 Nordson CorporationVBC_SiemensTank Isolation ValveInstalling Service KitEach kit contains one O-ring and high-tempe

Página 34 - Fig. 2-11

Maintenance5-19P/N 7135049AE 2007 Nordson CorporationVBC_SiemensPneumatic Safety ValveThe safety valves, preset at the factory and lead sealed, preven

Página 35 - Options (contd.)

Safety1-1E 2004 Nordson CorporationA1EN−01−[XX−SAFE]−10Section 1SafetyRead this section before using the equipment. This section containsrecommendati

Página 36 - ID Plate

Maintenance5-20P/N 7135049AE 2007 Nordson CorporationVBC_SiemensPressure SensorAvailable only with options Pressure display and Pressure control.WARNI

Página 37 - Installation

Maintenance5-21P/N 7135049AE 2007 Nordson CorporationVBC_SiemensFilling ValveAvailable only with option Level control with filling connection.If mater

Página 38 - Installation Requirements

Maintenance5-22P/N 7135049AE 2007 Nordson CorporationVBC_SiemensMaintenance Record FormUnit part Activity Date Name Date NameVisual inspection ofmelte

Página 39 - Required Space

Maintenance5-23P/N 7135049AE 2007 Nordson CorporationVBC_SiemensUnit part Activity Date Name Date NamePressure control valveFilter cartridgeSafety val

Página 40 - Installing Kit

Maintenance5-24P/N 7135049AE 2007 Nordson CorporationVBC_Siemens

Página 41 - Electrical Connections

Troubleshooting6-1P/N 7135049AE 2007 Nordson CorporationVBC_SiemensSection 6TroubleshootingWARNING: Allow only qualified personnel to perform the fol

Página 42 - Power Supply Connection

Troubleshooting6-2P/N 7135049AE 2007 Nordson CorporationVBC_SiemensTroubleshooting TablesMelter not FunctioningProblem Possible Cause Corrective Actio

Página 43 - Connecting Hose

Troubleshooting6-3P/N 7135049AE 2007 Nordson CorporationVBC_SiemensNo Material (Motor does not Rotate)Problem Possible Cause Corrective ActionSystem n

Página 44 - Disconnecting

Troubleshooting6-4P/N 7135049AE 2007 Nordson CorporationVBC_SiemensNo Material (Motor does not Rotate) (contd.)Problem Possible Cause Corrective Acti

Página 45 - Conditioning Compressed Air

Troubleshooting6-5P/N 7135049AE 2007 Nordson CorporationVBC_SiemensNo Material (Motor Rotating)Problem Possible Cause Corrective ActionTank isolation

Página 46 - Interface Assignment

Safety1-2E 2004 Nordson CorporationA1EN−01−[XX−SAFE]−10Responsibilities of the Equipment OwnerEquipment owners are responsible for managing safety inf

Página 47

Troubleshooting6-6P/N 7135049AE 2007 Nordson CorporationVBC_SiemensMaterial Pressure too HighProblem Possible Cause Corrective ActionSafety valve or p

Página 48

Troubleshooting6-7P/N 7135049AE 2007 Nordson CorporationVBC_SiemensMaterial Residue in TankProblem Possible Cause Corrective ActionTank setpoint tempe

Página 49

Troubleshooting6-8P/N 7135049AE 2007 Nordson CorporationVBC_SiemensFilling Valve (Option)Problem Possible Cause Corrective ActionNo material No compre

Página 50

Troubleshooting6-9P/N 7135049AE 2007 Nordson CorporationVBC_SiemensOthersProblem Possible Cause Corrective ActionLeakage at pump shaft sealPump shaft

Página 51

Troubleshooting6-10P/N 7135049AE 2007 Nordson CorporationVBC_Siemens

Página 52 - Fig. 3-12

Repair7-1P/N 7135049AE 2007 Nordson CorporationVBC_SiemensSection 7RepairWARNING: Allow only qualified personnel to perform the following tasks.Obser

Página 53 - Interface Air run-up

123Repair7-2P/N 7135049AE 2007 Nordson CorporationVBC_SiemensReplacing Motor ControllerCAUTION: Connect or disconnect lines only when the melter isde

Página 54 - Interface Level Control

Repair7-3P/N 7135049AE 2007 Nordson CorporationVBC_SiemensReplacing Pressure SensorProfibus Terminating ResistorThe last pressure sensor along the bus

Página 55 - Disposing of Melter

10Tank sidePump sideRepair7-4P/N 7135049AE 2007 Nordson CorporationVBC_SiemensReplacing Gear PumpNordson recommends replacing the pump and sending the

Página 56

34111 12234444Repair7-5P/N 7135049AE 2007 Nordson CorporationVBC_Siemens5. Place a container under the pump (3) to collect any material left.6. Detach

Página 57 - Operation

Safety1-3E 2004 Nordson CorporationA1EN−01−[XX−SAFE]−10User QualificationsEquipment owners are responsible for ensuring that users:S Receive safety tr

Página 58 - Description of Symbols

Repair7-6P/N 7135049AE 2007 Nordson CorporationVBC_SiemensReplacing Gear Pump (contd.)Detaching Gear Pump (contd.)Important Regarding Coupling1 1 1

Página 59 - Input Window

1Repair7-7P/N 7135049AE 2007 Nordson CorporationVBC_SiemensReplacing MotorNOTE: Perform the work only when the material is soft (70 °C/158 °F,depend

Página 60 - Status Display

Repair7-8P/N 7135049AE 2007 Nordson CorporationVBC_SiemensReplacing Safety ValveWARNING: For safety reasons, the safety valve may not be disassembled

Página 61 - Initial Startup

1212Repair7-9P/N 7135049AE 2007 Nordson CorporationVBC_SiemensReplacing Filter CartridgeProceed as described in section Maintenance to replace filter

Página 62 - S S Engineer: 757

Repair7-10P/N 7135049AE 2007 Nordson CorporationVBC_SiemensReplacing Heating Connection InsulationWARNING: The unit may not be operated without prope

Página 63 - Initial Startup (contd.)

12Repair7-11P/N 7135049AE 2007 Nordson CorporationVBC_SiemensReplacing Temperature Sensor1. Remove electrical equipment cover.2. Disconnect connecting

Página 64 - Control Panel Setup (contd.)

Repair7-12P/N 7135049AE 2007 Nordson CorporationVBC_SiemensReplacing Level Evaluator (Option)The evaluator is located on the back wall of the electric

Página 65

1233424435Repair7-13P/N 7135049AE 2007 Nordson CorporationVBC_SiemensCalibratingCAUTION: When calibrating, keep hands or conducting tools away fromco

Página 66 - Control Panel − Overview −

Repair7-14P/N 7135049AE 2007 Nordson CorporationVBC_SiemensReplacing Overflow Protection Evaluator (Option)The evaluator is located on the back wall o

Página 67 - (contd.)

LeftRightRepair7-15P/N 7135049AE 2007 Nordson CorporationVBC_SiemensCalibratingPrerequisitesS Level sensor is installed, fastened mechanically and con

Página 68

Safety1-4E 2004 Nordson CorporationA1EN−01−[XX−SAFE]−10Applicable Industry Safety PracticesThe following safety practices apply to the use of the equi

Página 69

Repair7-16P/N 7135049AE 2007 Nordson CorporationVBC_Siemens

Página 70

Parts8-1P/N 7135049AE 2007 Nordson CorporationVBC_SiemensSection 8PartsHow to Use Illustrated Parts ListThe parts lists in the separate document Parts

Página 71 - Filling the Tank

Parts8-2P/N 7135049AE 2007 Nordson CorporationVBC_Siemens

Página 72 - Automatic (Option)

Technical Data9-1P/N 7135049AE 2007 Nordson CorporationVBC_SiemensSection 9Technical DataGeneral DataStorage temperature−45 °C to +75 °C − 49 °F to +

Página 73

Technical Data9-2P/N 7135049AE 2007 Nordson CorporationVBC_SiemensTemperaturesCAUTION: The maximum operating temperature of the installed gun andthe

Página 74 - Fig. 4-17

Technical Data9-3P/N 7135049AE 2007 Nordson CorporationVBC_SiemensElectrical DataWARNING: The unit is designed for only one operating voltage. Operat

Página 75 - Motor Startup Protection

Technical Data9-4P/N 7135049AE 2007 Nordson CorporationVBC_SiemensMechanical DataType designation VBC-050 VBC-100 VBC-200Tank volume [liters] 50 100 2

Página 76 - Switching Off in an Emergency

General Instructions Regarding Working with Application MaterialsA-1P/N 7135049AE 2007 Nordson CorporationVBC_SiemensAppendix AGeneral Instructions Re

Página 77 - TP 270 Control Panel

General Instructions Regarding Working with Application MaterialsA-2P/N 7135049AE 2007 Nordson CorporationVBC_SiemensVapors and GasesEnsure that vapor

Página 78 - Starting Screen

Index Protocols and Communication Data ListB-1P/N 7135049AE 2007 Nordson CorporationVBC_SiemensAppendix BIndex Protocols andCommunication Data ListGen

Página 79 - Temperature Parameters

Safety1-5E 2004 Nordson CorporationA1EN−01−[XX−SAFE]−10Installation PracticesS Install the equipment in accordance with the instructions provided in t

Página 80 - Fig. 4-22 T2

Index Protocols and Communication Data ListB-2P/N 7135049AE 2007 Nordson CorporationVBC_SiemensControl Modes (contd.)Field BusIn Field bus mode, the

Página 81 - Setpoint temperature

Index Protocols and Communication Data ListB-3P/N 7135049AE 2007 Nordson CorporationVBC_SiemensThe following illustrations show an example of the retr

Página 82 - Standard

Index Protocols and Communication Data ListB-4P/N 7135049AE 2007 Nordson CorporationVBC_SiemensData Block ProcessingThe master formulates a job by det

Página 83 - Control Parameters)

Index Protocols and Communication Data ListB-5P/N 7135049AE 2007 Nordson CorporationVBC_SiemensIndex Protocol and Data ImageThe data blocks are always

Página 84 - Parameters (Screen 3)

Index Protocols and Communication Data ListB-6P/N 7135049AE 2007 Nordson CorporationVBC_SiemensTransmission Data Block (Extended) (contd.)N + 12 Word

Página 85 - Fig. 4-26 V6

Index Protocols and Communication Data ListB-7P/N 7135049AE 2007 Nordson CorporationVBC_SiemensReceive Data Block (Extended) (contd.)N + 2 Word Statu

Página 86 - Entering/Exiting Standby

Index Protocols and Communication Data ListB-8P/N 7135049AE 2007 Nordson CorporationVBC_SiemensProtocol DataMelter ControlWith Melter control, control

Página 87 - Melter (contd.)

Index Protocols and Communication Data ListB-9P/N 7135049AE 2007 Nordson CorporationVBC_SiemensMelter Control (contd.)Bit Value ActionStandard Extend

Página 88

Index Protocols and Communication Data ListB-10P/N 7135049AE 2007 Nordson CorporationVBC_SiemensStatusWith Status, general information and communicati

Página 89 - Fig. 4-35 Standby

Index Protocols and Communication Data ListB-11P/N 7135049AE 2007 Nordson CorporationVBC_SiemensStatus (contd.)Bit Value ActionStandard ExtendedStatu

Página 90

Safety1-6E 2004 Nordson CorporationA1EN−01−[XX−SAFE]−10Maintenance and Repair PracticesS Perform scheduled maintenance activities at the intervals des

Página 91 - Fig. 4-40 V9

Index Protocols and Communication Data ListB-12P/N 7135049AE 2007 Nordson CorporationVBC_SiemensBit Value ActionStandard ExtendedStatus Status 1 Statu

Página 92

Index Protocols and Communication Data ListB-13P/N 7135049AE 2007 Nordson CorporationVBC_SiemensCommand (contd.)Communication MonitoringIf the job ide

Página 93 - Service Interval, Field Bus)

Index Protocols and Communication Data ListB-14P/N 7135049AE 2007 Nordson CorporationVBC_SiemensChannel NumberThe master has to determine a channel nu

Página 94

Index Protocols and Communication Data ListB-15P/N 7135049AE 2007 Nordson CorporationVBC_SiemensRead Data ValueIn Read data value the master reads the

Página 95 - Master Overwrite (Pressure)

Index Protocols and Communication Data ListB-16P/N 7135049AE 2007 Nordson CorporationVBC_SiemensExample 2 (Standard Index Protocol)If the master sets

Página 96 - Fig. 4-50 M1: Mode Speed

Index Protocols and Communication Data ListB-17P/N 7135049AE 2007 Nordson CorporationVBC_SiemensExample 4The Nordson melter sets invalid Read data val

Página 97

Index Protocols and Communication Data ListB-18P/N 7135049AE 2007 Nordson CorporationVBC_SiemensLine Speed Value for Motor 1-n (Key-to-line Mode)Line

Página 98

Index Protocols and Communication Data ListB-19P/N 7135049AE 2007 Nordson CorporationVBC_SiemensExample of Startup with Standard Index ProtocolFor ind

Página 99 - Fig. 4-53 M3

Index Protocols and Communication Data ListB-20P/N 7135049AE 2007 Nordson CorporationVBC_SiemensExample of Startup with Standard Index Protocol (cont

Página 100 - Motor (contd.)

Index Protocols and Communication Data ListB-21P/N 7135049AE 2007 Nordson CorporationVBC_SiemensCommunication Data ListGeneral InformationS ACM = Auxi

Página 101 - Fig. 4-55 M5

Safety1-7E 2004 Nordson CorporationA1EN−01−[XX−SAFE]−10Equipment Safety InformationThis equipment safety information is applicable to the following ty

Página 102

Index Protocols and Communication Data ListB-22P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDataindexData designation ChannelnumberSetting range,r

Página 103 - Pressure Sensor C

Index Protocols and Communication Data ListB-23P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDataindexData designation ChannelnumberSetting range,r

Página 104

Index Protocols and Communication Data ListB-24P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDataindexData designation ChannelnumberSetting range,r

Página 105 - PID control

Index Protocols and Communication Data ListB-25P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDataindexData designation ChannelnumberSetting range,r

Página 106

Index Protocols and Communication Data ListB-26P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDataindexData designation ChannelnumberSetting range,r

Página 107 - Fig. 4-66

Index Protocols and Communication Data ListB-27P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDataindexData designation ChannelnumberSetting range,r

Página 108 - VBC_Siemens

Index Protocols and Communication Data ListB-28P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDataindexData designation ChannelnumberSetting range,r

Página 109 - Settings Record

Index Protocols and Communication Data ListB-29P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDataindexData designation ChannelnumberSetting range,r

Página 110 - Settings Record - Spare Copy

Index Protocols and Communication Data ListB-30P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDataindexData designation ChannelnumberSetting range,r

Página 111 - Maintenance

Index Protocols and Communication Data ListB-31P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDataindexData designation ChannelnumberSetting range,r

Página 112 - Preventive Maintenance

P/N 7135049AE 2007 Nordson CorporationVBC_SiemensOrder numberP/N = Order number for Nordson productsNoticeThis is a Nordson Corporation publication wh

Página 113

Safety1-8E 2004 Nordson CorporationA1EN−01−[XX−SAFE]−10Disabling the GunsAll electrical or mechanical devices that provide an activation signal to the

Página 114 - External Cleaning

Index Protocols and Communication Data ListB-32P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDataindexData designation ChannelnumberSetting range,r

Página 115 - Detaching Insulation Blanket

Index Protocols and Communication Data ListB-33P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDataindexData designation ChannelnumberSetting range,r

Página 116 - Safety Valve

Index Protocols and Communication Data ListB-34P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDataindexData designation ChannelnumberSetting range,r

Página 117 - Tightening Fixing Screws

Index Protocols and Communication Data ListB-35P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDataindexData designation ChannelnumberSetting range,r

Página 118 - Fan and Air Filter

Index Protocols and Communication Data ListB-36P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDataindexData designation ChannelnumberSetting range,r

Página 119 - Gear Pump

Safety1-9E 2004 Nordson CorporationA1EN−01−[XX−SAFE]−10General Safety Warnings and CautionsTable 1-1 contains the general safety warnings and cautions

Página 120

Safety1-10E 2004 Nordson CorporationA1EN−01−[XX−SAFE]−10General Safety Warnings and Cautions (contd)Table 1-1 General Safety Warnings and Cautions (

Página 121 - Motor / Gear Box

Safety1-11E 2004 Nordson CorporationA1EN−01−[XX−SAFE]−10EquipmentTypeWarning or CautionHMCAUTION: Hot surfaces! Avoid contact with the hot metal sur

Página 122 - Pressure Control Valve

Safety1-12E 2004 Nordson CorporationA1EN−01−[XX−SAFE]−10Other Safety PrecautionsS Do not use an open flame to heat hot melt system components.S Check

Página 123 - Installing Service Kit

Introduction2-1P/N 7135049AE 2007 Nordson CorporationVBC_SiemensSection 2IntroductionIntended UseAdhesive melters of the series VersaBlueR may be used

Página 124 - Filter Cartridge

Introduction2-2P/N 7135049AE 2007 Nordson CorporationVBC_SiemensUnintended Use − Examples −The melter may not be used under the following conditions:S

Página 125 - Assembling Filter Cartridge

Introduction2-3P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDefinition of TermsInterface Standard I/OComponent designation: XS 2Transmits the digi

Página 126

Introduction2-4P/N 7135049AE 2007 Nordson CorporationVBC_SiemensMelter Description123457869131015121114Fig. 2-1 Example VBC−2001 Tank lid2 Air filter3

Página 127 - Safety Valve Plate

Introduction2-5P/N 7135049AE 2007 Nordson CorporationVBC_SiemensMelter Description (contd.)201817232122Pt 100Ni12025241916Fig. 2-216 Hose receptacles

Página 128 - Tank Isolation Valve

Table of Contents IP/N 7135049AE 2007 Nordson CorporationVBC_SiemensTable of ContentsNordson International O-1. . . . . . . . . . . . . . . . . . . .

Página 129 - Pneumatic Safety Valve

123211Introduction2-6P/N 7135049AE 2007 Nordson CorporationVBC_SiemensMelter Description (contd.)TankThe tank is divided into grid (low melt) and res

Página 130 - Pressure Sensor

121Introduction2-7P/N 7135049AE 2007 Nordson CorporationVBC_SiemensPneumatic Pressure Control ValveThe pneumatic pressure control valves (1) can be in

Página 131 - Filling Valve

21Introduction2-8P/N 7135049AE 2007 Nordson CorporationVBC_SiemensMelter Description (contd.)Identification of Hose ConnectionsThe melter supplies va

Página 132 - Maintenance Record Form

Introduction2-9P/N 7135049AE 2007 Nordson CorporationVBC_SiemensElectrical CabinetSide with Receptacles462318591071211864Fig. 2-101 Air run-up, XS 32

Página 133

31212Introduction2-10P/N 7135049AE 2007 Nordson CorporationVBC_SiemensOptionsLevel Control / Overflow ProtectionThe long level sensor (1) is connected

Página 134

Introduction2-11P/N 7135049AE 2007 Nordson CorporationVBC_SiemensOptions (contd.)Pressure DisplayThe pressure sensors (Fig. 2-12 and 2, Fig. 2-13) fo

Página 135 - Troubleshooting

Introduction2-12P/N 7135049AE 2007 Nordson CorporationVBC_SiemensID PlateThe system has two ID plates. One is located on the outside of the melter(Ref

Página 136 - Troubleshooting Tables

12Installation3-1P/N 7135049AE 2007 Nordson CorporationVBC_SiemensSection 3InstallationWARNING: Allow only qualified personnel to perform the followi

Página 137 - Continued

Installation3-2P/N 7135049AE 2007 Nordson CorporationVBC_SiemensLifting (Unpacked Melter)Refer to the section Technical Data for weight. Lift onlyS Wi

Página 138

Installation3-3P/N 7135049AE 2007 Nordson CorporationVBC_SiemensRequired Space13502400130013956602100900Fig. 3-3 Type VB C with tank extension (hopper

Página 139 - No Material (Motor Rotating)

Table of ContentsIIP/N 7135049AE 2007 Nordson CorporationVBC_SiemensIntroduction 2-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Página 140 - Material Pressure too Low

Installation3-4P/N 7135049AE 2007 Nordson CorporationVBC_SiemensInstallation Personnel’s ExperienceThe instructions contained in this section are inte

Página 141 - Material Hardens in Tank

Installation3-5P/N 7135049AE 2007 Nordson CorporationVBC_SiemensElectrical ConnectionsWARNING: Risk of electrical shock. Failure to observe may resu

Página 142 - Filling Valve (Option)

Installation3-6P/N 7135049AE 2007 Nordson CorporationVBC_SiemensElectrical Connections (contd.)Power Supply ConnectionNOTE: The melter must be insta

Página 143

132MXHH002S033A0295Installation3-7P/N 7135049AE 2007 Nordson CorporationVBC_SiemensConnecting HoseAlso refer to the hose manual.Connecting Electricall

Página 144

1321Installation3-8P/N 7135049AE 2007 Nordson CorporationVBC_SiemensConnecting (contd.)NOTE: For units with recirculation hoses: do not mistake reci

Página 145 - Section 7

21Installation3-9P/N 7135049AE 2007 Nordson CorporationVBC_SiemensConnecting Filling Valve (Option)Conditioning Compressed AirThe quality of the compr

Página 146 - Replacing Motor Controller

OutputsInputsInstallation3-10P/N 7135049AE 2007 Nordson CorporationVBC_SiemensInterface AssignmentInterface Standard I/O − Standard Assignment for XS

Página 147 - Replacing Pressure Sensor

Installation3-11P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDigital inputsPin Input Function110 V24 VRising edge: Switch application group to con

Página 148 - Replacing Gear Pump

Installation3-12P/N 7135049AE 2007 Nordson CorporationVBC_SiemensInterface Standard I/O − Standard Assignment for XS 2.1 −Digital inputsPin Input Func

Página 149 - Attaching Gear Pump

Installation3-13P/N 7135049AE 2007 Nordson CorporationVBC_SiemensStandard I/O Interface − XS2 Assignment withOption Solenoid Valve Control −Digital in

Página 150 - Replacing Gear Pump (contd.)

Table of Contents IIIP/N 7135049AE 2007 Nordson CorporationVBC_SiemensInstallation 3-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Página 151 - Replacing Motor

Installation3-14P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDigital outputsPin Contact Function17 Makecontact24 V: External solenoid valve 1 is t

Página 152 - Replacing Safety Valve

Installation3-15P/N 7135049AE 2007 Nordson CorporationVBC_SiemensInterface Standard I/O − XS2.1 Assignment withOption Solenoid Valve Control −Digital

Página 153 - Replacing Thermostat

−XS1.1Installation3-16P/N 7135049AE 2007 Nordson CorporationVBC_SiemensInterface Gun Solenoid Valve ControlXS1.1 to XS8.1 (3-pin)Pin Output Function1

Página 154

−XS5−XS5.n−XS32.nInstallation3-17P/N 7135049AE 2007 Nordson CorporationVBC_SiemensInterface Key-to-line ModeIn Field bus mode (option Field bus commun

Página 155 - Replacing Temperature Sensor

12345678910121113*)internal external+24 VDC0 VDC1415160 - 10 VDC0 VDCInstallation3-18P/N 7135049AE 2007 Nordson CorporationVBC_SiemensInterface Level

Página 156 - Important Notes

Installation3-19P/N 7135049AE 2007 Nordson CorporationVBC_SiemensRemoving MelterRun the melter until empty, separate all connections from the melter,

Página 157 - Calibrating

Installation3-20P/N 7135049AE 2007 Nordson CorporationVBC_Siemens

Página 158

Operation4-1P/N 7135049AE 2007 Nordson CorporationVBC_SiemensSection 4OperationWARNING: Allow only qualified personnel to perform the following tasks

Página 159

Operation4-2P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDescription of SymbolsThe following symbols appear on several screens and indicate Call

Página 160

Operation4-3P/N 7135049AE 2007 Nordson CorporationVBC_SiemensKeys with and without Indication LampThe indication lamp indicates the status (lit = swit

Página 161 - Section 8

Table of ContentsIVP/N 7135049AE 2007 Nordson CorporationVBC_SiemensHeatup Guided by Reference Channel 4-18. . . . . . . . . . . . . . . . . . . . . .

Página 162

Status display0 500 h h500Remaining time until systemready0 20 min min3Heating hours until nextmaintenance0 500 h h500Heatup phaseTime until automatic

Página 163 - Technical Data

Operation4-5P/N 7135049AE 2007 Nordson CorporationVBC_SiemensInitial StartupAfter the melter has been properly installed, initial startup can take pla

Página 164 - Temperatures

Operation4-6P/N 7135049AE 2007 Nordson CorporationVBC_SiemensEntering PasswordIf a password-protected input field is touched, the control unit causes

Página 165 - Electrical Data

Operation4-7P/N 7135049AE 2007 Nordson CorporationVBC_SiemensInitial Startup (contd.)Set on Control Panel:3. Basic settings23Fig. 4-5 Touch repeatedl

Página 166 - Mechanical Data

Operation4-8P/N 7135049AE 2007 Nordson CorporationVBC_SiemensControl Panel Setup (contd.)S Activate/deactivate channelsS Re-name temperature channels

Página 167 - Application Materials

System readyOperation4-9P/N 7135049AE 2007 Nordson CorporationVBC_SiemensInitial Startup (contd.)S Set service interval.The service tasks that are to

Página 168 - Processing Temperature

Operation4-10P/N 7135049AE 2007 Nordson CorporationVBC_SiemensControl Panel − Overview −Tzone # nT1T2T3 T4Starting screenFig. 4-8Note: The feature Sel

Página 169 - Communication Data List

Operation4-11P/N 7135049AE 2007 Nordson CorporationVBC_SiemensControl Panel − Overview − (contd.)V3V4V1V2"V7V5V6Working with Application GroupsS

Página 170 - Data Interface

Operation4-12P/N 7135049AE 2007 Nordson CorporationVBC_SiemensControl Panel − Overview − (contd.)V1V7V8V9V10V11V13V12"V14Fig. 4-10

Página 171

Operation4-13P/N 7135049AE 2007 Nordson CorporationVBC_SiemensControl Panel − Overview − (contd.)V7V14V17V16V15V18V19V20V20.1System ready setupFieldb

Página 172 - Data Block Processing

Table of Contents VP/N 7135049AE 2007 Nordson CorporationVBC_SiemensMaintenance 5-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Página 173 - Index Protocol and Data Image

Operation4-14P/N 7135049AE 2007 Nordson CorporationVBC_SiemensControl Panel − Overview − (contd.)M4Motor 1M1M2M3M8With pressure build-up functionM5M6

Página 174

Operation4-15P/N 7135049AE 2007 Nordson CorporationVBC_SiemensFilling the TankManuallyWARNING: Hot! Risk of burns. Wear appropriate protectiveclothin

Página 175

25 mmmax1Operation4-16P/N 7135049AE 2007 Nordson CorporationVBC_SiemensMaximum LevelThe level should not exceed 25 mm (1 inch) under the rim of thetan

Página 176 - Protocol Data

Operation4-17P/N 7135049AE 2007 Nordson CorporationVBC_SiemensRecommended Temperature SetpointsThe temperature setting is determined, among other thin

Página 177 - Melter Control (contd.)

TimeTemperatureSetpoint Guided channel10 °CSetpoint Reference channelTimeTemperatureSetpoint Reference channel2 °CSetpoint Guided channelOperation4-18

Página 178 - Status Status 1 Status 2

Operation4-19P/N 7135049AE 2007 Nordson CorporationVBC_SiemensUndertemperature InterlockThe undertemperature interlock prevents the melter motors from

Página 179 - Status (contd.)

Operation4-20P/N 7135049AE 2007 Nordson CorporationVBC_SiemensDaily StartupNOTE: The following steps can be performed completely only with a level 1p

Página 180

Operation4-21P/N 7135049AE 2007 Nordson CorporationVBC_SiemensTP 270 Control PanelHeatup phaseFig. 4-18Melter Modes − OverviewV25, V50, V 100⇒ Local m

Página 181 - Data Index

Operation4-22P/N 7135049AE 2007 Nordson CorporationVBC_SiemensStarting Screen Service symbol: A wrench lights up. Refer to Overview / V16.Fig. 4-19Add

Página 182 - Write Data Value

Operation4-23P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Temperature ParametersCAUTION: The maximum operating temperature of the installed gun

Página 183 - Read Data Value

Table of ContentsVIP/N 7135049AE 2007 Nordson CorporationVBC_SiemensTroubleshooting 6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Página 184

Operation4-24P/N 7135049AE 2007 Nordson CorporationVBC_SiemensExample: Increasing Temperature of Hose 1 from 220 °C (428 °F) to 230 °C (446 °F) (contd

Página 185 - E 2007 Nordson Corporation

Operation4-25P/N 7135049AE 2007 Nordson CorporationVBC_SiemensGrid Parameters (Screen 1: Alarm Values) (contd.)Overtemperature/undertemperature fault

Página 186

Operation4-26P/N 7135049AE 2007 Nordson CorporationVBC_SiemensGraphic Presentation of Temperature Parameters*Refer to Monitoring of Heatup and Cooling

Página 187 - Bit Position

Operation4-27P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Parameters (Screen 2: Activate Channel, Mode,Control Parameters)NOTE: To be able to wo

Página 188

Operation4-28P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Parameters (Screen 3)NOTE: To be able to work on the parameter level, the password for

Página 189

Operation4-29P/N 7135049AE 2007 Nordson CorporationVBC_SiemensStandard I/O Group InputsInput: An input (for enabling) can be assigned to each applicat

Página 190

Operation4-30P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Melter Entering/Exiting StandbyRefer to Overview / V9 for information on standby setup.

Página 191

Operation4-31P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Melter (contd.)NOTE: The Standard I/O interface signals All motors ON/OFF (collective

Página 192

Operation4-32P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Melter (contd.) Information (Melter and Control System)Total hours with heaters on: Th

Página 193

A B C DE F G H: Activated : DeactivatedActivated / DeactivatedABCDEFGHSelected featureActivated / StandbyABCDEFGHSelected featureOperation4-33P/N 7135

Página 194 - Pressure

Table of Contents VIIP/N 7135049AE 2007 Nordson CorporationVBC_SiemensParts 8-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Página 195

Operation4-34P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Melter (contd.) Setup (Screen 1: Seven-day Clock, Standby, Level)NOTE: To be able to

Página 196

Operation4-35P/N 7135049AE 2007 Nordson CorporationVBC_Siemens StandbyStandby serves to protect the hot melt material and to save energy duringbreaks

Página 197

Level DisplayOperation4-36P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Melter (contd.) Level (Option)If the melter is heated up and there are no

Página 198

Operation4-37P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Setup (Screen 2: e.g. Units, Ready Delay Time,Service Interval, Field Bus)NOTE: To be

Página 199

Operation4-38P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Melter (contd.)Field Bus SetupThe melters on the field bus each require a node address

Página 200 - Temperature

Operation4-39P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Setup (Screen 3: e.g. Nordson Setup, PressureSensor Setup)NOTE: To be able to work on

Página 201

Operation4-40P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Motor Switching On/Off Motor (Individual Enable)Only enabled motors can be switched on.

Página 202

Operation4-41P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Motor (contd.)12Motor 1Motor 2Fig. 4-51 Motors: Enable on the melter screen − switch o

Página 203 - Inert gas

Operation4-42P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Motor (contd.) Parameters (Screen 1: Type of Motor Enable,Adaptation to Parent Machine

Página 204 - Seven-day clock

Operation4-43P/N 7135049AE 2007 Nordson CorporationVBC_Siemens Parameters (Screen 2: Key-to-line)NOTE: To be able to work on the parameter level, the

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